Tuesday, 21 March 2017

Copydex Jointmaster instructions never used

Maybe nobody has ever used Copydex Jointmaster instructions in the history of the world, but a few people might be interested to know what they said, now that bits of these kits turn-up in junk shops.
Maybe someone can use these images to help put the things back into production if they were ever any good.


Copydex Jointmaster box - fee inside, detaild plans for making two superb coffee tables












Someone else's jointmaster pictures and comment.





This blog is from someone who has never used a Jointmaster for anything, but does make belts by hand and sells vegan boots belts and shoes at an online shop called Veganline.com

Optical character recognition without the photos:



INDEX TO CONTENTS

Adjustable Angle Bracket     page # 14
Base of Jointmaster                 15
Bench Stops                         15
Buffer Pads                      4, 15
Bridle Joint                         8
Butt Joints 90
°                      5
Care of Saw                          4
Closed Halving Joint                 7
Depth Stop                          14
Dovetail Joints, Tail           10, 11
Dovetail Joints, Recess         11, 12
Dovetail Halving Joints             12
Dowels                              15
Feather Cut                          9
Half Lap Mitre                      10
Joints, Examples                    13
Lap Joint                         5, 6
Marking Out                         16
Mitre Joint                          9
Open Halving, Joint               5, 6
Saw Cuts, 90
°                        5
Saws, recommended types              4
Saw Guide Springs                   15
Saw Guide Pillars                   16
Selector Head                       14
Spare Parts List                    17
Tenons, Cutting                      5
Waste Removal                       16
Wedge, use of                       14
Notes for left-handed users         17


General hints on sawing and use of Jointmaster

SAWING

  • Always allow the saw to follow the guides — do not try to control its direction and do not use too much downward pressure.
  • Move the saw backwards and forwards within the guides taking a LIGHT cut on each forward stroke.
  • Take particular care not to overstroke and cause the saw to leave the guides, (the less you try to influence the saw the better the results are likely to be).
  • A well sharpened saw requires little or no downward pressure. If, after a few trial cuts, an accurate saw cut is not obtained check the SAW. A saw with blunt or badly set teeth, or a saw with a twisted or bent blade, will never cut squarely and cleanly. If necessary, have the saw teeth sharpened or reset. However, avoid too great a set on the teeth.
  • If there is an initial jerkiness in the action of the saw, check the setting of the teeth. Jerky saw action is usually the result of an over coarse set of the teeth and light honing with an oil stone, across the side of the teeth tips, should level these cutting points and provide a steady, easy and clean cutting operation.
  • It is advisable to practice easy joints to get the feel of the Jointmaster before tackling major tasks.
  • NOTE: Unless the wood being used is straight and has a 90° end cross section, completely accurate joints are impossible.

RECOMMENDED SAWS FOR GENERAL USE.

  • Either a 12" tenon or back saw with a blade at least 3" deep; or a 22" hand saw with nine teeth per inch having small set on teeth.
  • If the blade of the saw is not deep enough to reach required cut, raise workpiece on a flat parallel wooden packing strip (this will also avoid cutting into buffer pad).

GENERAL

  • The Jointmaster is designed to take up to 4" x 2" (10cm x 5cm) for 90" cuts and up to 2" x 2" (5cm x 5cm) for 45(' cuts.
  • Keep jig free from sawdust and check that dowels are fully seated in tapered holes and that buffer pads are flush with or below surface of base. Also check that laminate face of saw guides is adhered firmly in position.
  • A range of angles other than 90° and 45° can easily be cut by positioning a dowel pin in selected degree marked hole at rear of jig. Normal cutting procedure applies.

HOW TO MAKE JOINTS
Securing the Jointmaster on working surface
The jig can be secured either permanently by screwing it on to the workbench or temporarily by the use of bench stops. Bench stops should be inserted into the holes at the base of the jig.
90° SAW CUTS OPEN HALVING OR LAP JOINT
(90
° BUTT JOINTS, CUTTING OF TENONS ETC).

Insert dowel in the left hand 90
° hole. Place wood against dowel and face of rear saw guide pillars. Saw through wood for 90° cut.


1 Place first part piece of wood on right side of jig. Slide adjustable angle bracket forward so that it lightly holds wood against the right side of the guide pillars. Tighten thumbscrew and remove wood.

BRIDLE JOINT

The 1st part or male section of the join is made using the adjustable angle bracket and 'C' blade of the selector head in precisely the same way as used for the closed halving joint. With the bridle joint, however, the saw cuts are made on each side of the wood to one-third of the thickness.

1 Gauge the width of the 2nd part by inserting in the adjustable angle bracket.
2 Mark wood to show one-third depth.
3 Cut the two sides of the recess on the first side of the 1st part, using 'C' selector head blade.

It will be found helpful after cutting the recess in one side to turn the wood 90° (i.e. onto its side) and then to insert the 'C' selector head blade into the edge of saw cut. The saw is then used to mark the position of the recess on the other side. The wood is turned a further 90' and the second recess is cut to one-third depth.

4 Remove waste (see page 16). The 2nd part (femalel is made by sawing vertically on the front saw guide pillar.

5 Having marked the end of the wood to show the one-third depth, position the wood vertically against the front saw guide pillar with the end approximately 1" below the top of the saw guide pillar.

6 Hold the wood in position with a G-clamp and align under saw (spring will hold saw in suspended position) using a square to ensure 90° against the base of the jig. Note: the saw cut or ken must be on the`waste'side of the line showing the width of the slot to be cut.

7 Saw to required depth.

8 Remove waste, initially with a drill and finally with a sharp chisel.

p #8

MITRE JOINTS

The Jointmaster has unique advantages over the conventional mitre box in that the wood is moved and the saw is always used in the same direction.

A dowel is inserted in the appropriate 45° hole and the wood to be cut is laid against it and the rear saw pillar, as illustrated. Precise positioning of the cut is ensured by lining the wood up under the saw, held in the suspended position by the saw guide springs Before sawing, it will be found helpful to use the wedge for holding the wood firmly in the required position. A dowel is inserted into any convenient hole with the wedge pressed between it and the wood to be cut (see illustration).

An alternative method of cutting accurate mitres is to place dowels in each of the two holes immediately in front of the rear saw guide pillar. A large mitre dowel should be placed in the right hole. For opposite cuts, the mitre dowel should be placed in the left hole. An additional dowel is placed in one of the forward 45' holes. When using this method the wood must be cut first at 90°. It is then placed with the 90° cut end into the two adjacent dowels and against the inside of the 451 front dowel. A feather cut is then easily achieved. This method is very helpful when cutting picture frames since the sides of the frame can be cut first at 90° to the exact length required. If a short piece of wood is to be cut, use the central 45° position for exact control.

p #9
HALF LAP MITRE
DOVETAIL JOINTS for the tail

1 Cut an open halving joint on the 1st part, following the instructions on page 5.
1 Cut wood off at 90
°
2 Place two dowels in the two adjacent holes immediately in front of the rear saw guide pillar; the large mitre dowel going into the right hand hole and a dowel in the appropriate front 45
° hole.
3 Place the wood with the open halving joint against the two adjacent dowels with the wood against the 45' dowel.
4 Make a feather cut to produce a 45" angle on the open tenon.
5 For the 2nd part, cut off the wood at a 90' angle
6 Place the wood with the cut 90 end against the two dowels inserted in the adjacent holes in front of the rear saw pillar, and against the appropriate 45' front dowel.
7 Make a feathercut to half the thickness of the wood.
8 Remove waste with a sharp chisel.

2 Use wedge to mark the angle of the tail on both faces of the wood, as illustrated. It will be found helpful to lay the edge of the wood and the wedge on a flat surface to control the pencil line.
3 Reverse wood and draw the second line (see illustration).

p #10
4 To gauge length of tail required, place 2nd part in which the recess is to be cut on the right side of the jig, sliding the adjustable angle bracket forward so that it lightly holds the wood against the right side of the saw guide pillars.
5 Tighten thumbscrew and remove the wood.
6 Insert dowel in the 90
°, hole; and place the selector head on the adjustable angle bracket with the'T blade facing you, blade downwards.
7 Place wood against the 90° dowel, with the cut end against the 'T' face of the selector head.
8 Make saw cut down to the line showing the depth of the tail shoulder.
9 Reverse wood and make a second cut to the depth of the tail shoulder. If several tails are to be made, the depth stop should now be set.
10 Place the or blade of the selector head into the slot in the wedge, and press the blade down so that the top of the blade is just below the blunt end of the wedge.
11 Move the adjustable angle bracket to the front channel.
12 Place the selector head, complete with the fitted wedge, on the adjustable angle bracket — adjusted so that the left side of the wedge is approximately 1/8" from the laminated face of the left front saw guide.
13 Place wood against the front saw guide pillar with the top of the wood in line with the top of the wedge. Use a G-clamp to hold firmly in position and saw out waste down to the shoulder saw cut. Note: the saw cut must be on the waste side of the line.
14 Loosen G-clamp, rotate wood 180°, and re-position to cut second side of tail down to shoulder.

p #11
FOR THE RECESS
DOVETAIL HALVING JOINT

1 Using the dovetail, mark the depth of recess required.
2 Insert dowel in 90
° hole. Place wedge against 90° dowel and left rear saw guide pillar, with the thick end of the wedge against the saw guide pillar.
3 Place wood against wedge and position so that the saw makes the right hand saw cut. The cut must be made on the waste side of the line showing the recess.
4 Saw down to the depth required for the tail.
5 The left hand saw cut line is now marked on wood, taking care to ensure tight fit.
6 Replace wedge so that the thick end is against the 90
° dowel.
7 Move the wood to the right and align under the saw held bythe guide springs to cut the fell hand side of the recess. The saw cut must be made on the waste side of this line.
8 Remove waste from the recess with a chisel.

1 Make the tail, following instructions on page 10.
2 Cut away half the thickness of the tail using a 90° dowel and rear saw guide pillar.
3 Make recess to required depth, following instruc-tions on this page.

p #12
These are some of the joints you can make with the Jointmaster

Dovetail Halving

Housing Halved

Cross Halving

Mitre with Half Lap

Corner Halving

p #13
General use of Jig and Accesssories

WEDGE
The wedge provided is cut at an angle of 8;. It is primarily intended for the sawing of dovetails (see page 10). It will also be found useful (together with a packing strip when necessary) for clamping the wood during sawing or when the jig is used as a glueing frame. Any convenient dowel hole (marked 451 can be used. There is, however. an extra dowel hole for clamping purposes on each side of the central rectangular slot between the two saw guide pillars.

DEPTH STOP
PLASTIC NUT AND GUIDE N. : r
TENON SAW RIB
PLASTIC HEAD
TENON SAW

SAW GUIDE PILLARS
Usage: When making a number of similar joints, consider-able saving of time can be achieved by using the depth stop. This stop when set and used with a tenon saw (or similar saw with a ribbed back) limits the downward travel of the saw. It is usual to fix the depth stop in the guide column A, furthest from the operator. In this way the depth stop when correctly set will take care of the depth of cut on the hidden face of the work, whilst the operator can ensure parallelism of cut bycontrolling the depth of cut on the "visual" side of the work Note: Care should be taken to make sure that the saw does not miss or override the depth stop. Use only the lightest downward pressure of the saw for best results. The depth stop can be removed without altering the depth setting and replaced to its original pos-ition as required. Take care when replacing the stop to ensure that the depth stop is correctly located.

Insert the threaded portion of the screw into the groove behind the fixed saw guide strip. Make sure that the plastic spring nut is the correct way round and is resting on top of the guide column.
Adjustment: A) Make a sawcut in a workpiece to the required depth using a tenon saw with a ribbed back edge and leave saw "balance" in the saw cut. B) Rest plastic nut of depth stop on top of guide column and adjust height of the depth stop by rotating the screw in the plastic nut until the top of the cylindrical plastic head just touches the under-side of the saw rib. C) Sway the saw slightly to the right so that it de-presses the plastic springs then insert depth stop into the receiving hole in the guide column behind the saw guide. ID) Allow the saw to regain its normal position and check whether the plastic head of the depth stop rests correctly against the underside of the rib of the saw if not sway the saw to the right to make minor adjustments. E) Make a trial sawcut and check depth.
SELECTOR HEAD AND ADJUSTABLE ANGLE BRACKET The selector head and adjustable angle bracket are used for automatically gauging the width of the 90
° joint recess. The selector head is designed to com-pensate for the width of the saw cut (kerf). The com-pensation for the saw cut is dependent upon the type of joint being constructed and the selector head is designed accordingly.

SELECTOR HEAD
THUMB SCREW


(a)
ADJUSTABLE ANGLE BRACKET

p #14
For open ended recesses, the selector head is used with the blade marked 'T facing towards you and with the tapered end of the blade downwards. When making closed joints, the selector head is used with the blade marked 'C' towards you again with the tapered end downwards. The adjustable angle bracket slides in a groove on the right side of the saw guide pillar and is held in the required position by a thumbscrew into the base. To remove the adjustable bracket, simply remove the thumbscrew from the jig. There are two positions where the angle bracket can be screwed down. For narrower pieces of wood the bracket should be screwed into the far right screw hole (not dowel hole), as illustrated earlier(a). Forwider pieces of wood the bracket should be turned 180
° and fixed to the left hand screw hole. The selector head has to then be repositioned as illustration (b). Note: the 'T blade of the selector head will be found useful as a length stop for short work, i.e. cutting dowels, etc. Normally, the adjustable angle bracket is fitted with the upright towards the saw guide pillar. Additional length can be obtained by re-fitting the adjustable angle bracket in the groove with the upright portion away from the saw guide pillar.

BUFFER PADS Two reinforced nylon buffer pads are fitted on the sawing line between the two saw guide pillars. These buffer pads are designed to protect the saw if the user inadvertently continues the sawing action when the saw cut has been completed and can be rotated to maintain this protection. They can also be replaced or re-positioned by inserting a probe through the corres-ponding hole in the underside of the base plate. Note: the base plate is diecast from Mazak (a zinc alloy). If the saw should strike the base plate, damage to the saw teeth will be minimal.

THE DOWELS There are three types of dowels, all illustrated on Page 3 . These fall into the following categories: — Bench stops — Ordinary dowels (tapered) — Mitre dowels (for use with mitre joints). These are precision made from reinforced nylon. The taper on the dowel matches the taper of the holes in the base of the Jointmaster. This self-seating taper ensures an accurate vertical fit but some pressure is advisable to seat the dowel fully. If excessive pressure is used, the dowels can be removed easily by a blunt rod through the corresponding hole in the underside of the base.

BENCH STOPS Two tapered holes in the front of the base of the jig are provided. By inserting a dowel in each of these holes the Jointmaster can be held firmly against the edge of a bench or table.

THE BASE The base of the Jointmaster is a precision die casting. The tapered holes into which the dowels are inserted are each marked to show the angle that each will produce. Unlike the traditional mitre box, the Jointmaster allows the saw to be used in the same direction always. The wood is moved to the required angle and therefore control of the saw isalways maintained regardlessof theangle of cut. To maintain the accuracy of the Jointmaster, some care must be taken to remove sawdust as it accumu-lates: the wood needs to be placed accurately against the saw guide pillar, and the dowels seated firmly into their tapered holes.
SAW GUIDE SPRINGS
SAW GUIDE SPRING

P
SAW GUIDE SPRING RETAINING ENLARGED --:- BOLT CURVE DOWN WHEN FITTING It7 A special reinforced nylon spring is fitted to each of the Right Hand saw guide pillars. These springs assist in holding the saw upright against the saw guide faces. The springs also allow the saw to be suspended above the wood to ensure very accurate positioning of the wood before the saw cut is commenced. Each saw guide spring is held in position by a screw through the side of the saw guide pillar. The springs can be replaced when necessary (see sketch) — the spring leaf should be curved downward. To insert the saw blade between the guide springs and the saw guide face, keep the saw blade vertical and apply a light pressure to the saw against the guides. This will compress the springs and so open a gap allowing the saw to slide downwards. When the guides are new the initial rate of wear may seem excessive but this wear will progressively reduce as the jig becomes "run in".

SELF TAPPING SCREW

p #15
General use of Jig and Accesssories
SAW GUIDE PILLARS The sawing face on the inside of each Left Hand guide pillar is protected by a wear-resistant laminate, and is held in position. Should they eventually wear, however, they can be replaced (see sketch).
SAW GUIDE PILLAR

LAMINATE
RETAINING BOLT
The saw guide pillars a e designed to fit correctly into the base and are held in position by bolts. Always ensure that these bolts are secure.
MARKING OUT (90° Crosscut Joints, etc.)

As the jig has automatic setting, it is not usually necessary to mark out, in detail the joint which you are to make apart from: a) The position of the joint along the length of the workpiece — this can be as little as the position of the right hand edge of the joint only. b) The depth of the joint i.e. the depth to which the saw-cuts are to be made. Item (a) above requires only a rule or other simple means of determining a position.
Item (b). The depth of the joint recess can be marked out by measurement or alternatively the position can be marked out using the marking on the 8" wedge. Viz. (1) Select a position on the workpiece adjacent to the joint, and make sure the edges of the workpiece are square. (2) Place the wedge diagonally across the work-piece such that the two lines (shown Nos. 1 and 5 in the diagram) are opposite the edges of the workpiece. THIS IS IMPORTANT
Line 3 will show the point of half thickness. Lines 2 and 4 show the points of a third thickness. Other marking out is described where necessary against the specific joint instructions. It is advisable to mark the joint depth on both opposite faces of the workpiece so that the parallelity of the sawcuts can be checked.
REMOVAL OF WASTE

SCREWDRIVER
LIMITING SAWCUTS
Method 1. Using a wood chisel. This is the conventional method which is shown in numerous woodworking books and magazines.
Method 2. Make additional sawcuts at approximately 1/4" spacings from the limited sawcuts. Make use of the Depth Stop to be sure not to make the sawcut deeper than the finished joint. Place a screwdriver or similar shaped lever to the bottom of the middle intermediate sawcut (as sketch). Gently lever and remove the cut section. Repeat along the length of Joint. Clean up bottom with a rasp or chisel. Note: When using this method make the section at the ends as thin as possible and slightly under depth. This will help to create a clean edge and avoid breaking away the good material.
 

p #16
NOTES FOR LEFT-HANDED USERS.
There are two methods of cutting mitre joints (see section on Mitre Joints, page 9). Left-handed users may prefer to follow the instruc-tions below for some common joints. 45 Mitres
a) Place dowels in position, placing the wider one in the left hole. Place wood in position, holding it firmly against the dowel placed in the front right hand 45' hole. Proceed to saw. Mitre Joints
b) Insert dowel in top right hand corner. Lay wood against dowel and the rear saw pillar. Before sawing, it will be found helpful to use the wedge for holding the wood firmly in the required position. A dowel is inserted into any convenient hole with the wedge pressed between it and the wood to be cut. 90
° Cuts Insert dowel in right hand 90° hole. Place wood against dowel and face of rear saw guide pillars. Proceed to saw. Closed halving joints The procedure for closed halving joints is the same as detailed in body of this booklet, except that instead of using the left hand 90° dowel position, the right hand 90° should be used, with the wood placed firmly against the rear saw guide pillars and the dowel.

SPARE PARTS SERVICE PRICE LIST (1st October 1981) FOR U.K. AND EIRE ONLY (Prices for Overseas on request)
Ref. No. JM 201/3 JM 202/3 JM 203/3 JM 204/3
JM 205/3 JM 206/3 JM 207/3 JM 208/3 JM 209/3 JM 210/3
JM 211/3
JM 212/3
Angle Bracket Buffers Pads Depth Stop 4 Tapered dowels, 2 Bench stops, 1 Mitre dowel Saw Guide Laminate Saw Guide Spring Selector Head Thumbscrew Wedge Saw Guide Pillars complete 1 pillar with laminate & retaining bolt, 1 pillar with spring & retaining bolt. Saw Guide Pillars complete set of 4 Rubber Feet
Price incl. of. VAT 45p each 35p per pack of 4 35p per pack of 2 57p per pack of 7
35p per pack of 4 • 45p per pack of 4 45p each 35p per pack of 2 35p each
£1.72 per pair
£3.10 (2 of each) £0.07 per pack of 4
When ordering spare parts please provide a list of your requirements quoting ref. nos. together with clear details of your name and address for use as label and cheque or postal order to the value as listed above. Additional stamps for postage are NOT required.
Please address all correspondence to: Consumer Services Department Copydex Limited, 1 Torquay Street, London W2 5EL
p #17
(Copydex merged into a larger firm later-on and dropped the Jointmaster product)




Tiled Table - 4 pages








Matching Tables - 4 pages









Shelf Unit - 4 pages









No comments:

Post a Comment